Fine carving five-axis equipment operation steps
Note: The operation steps of the five-axis equipment should be strict and the operator's thinking should be strict
To be flexible and clear, otherwise misoperation will damage the workpiece, heavy damage the machine
Bed, fixtures.
First, open the control software EN3D, in the path \"Open, select,
Edit screen
1. F1 file -- Open the file to be processed.
2, F2 selection -- all select the tool path to be processed.
3, edit -- command --T command, set the path file
There is the corresponding knife number of the knife.
4, processing -- enter the processing interface
Second, in the EN3D \"processing\" interface
1, the first time to enter the EN3D processing interface, the equipment into the first
Axis back to the origin interface, to ensure the safety of the device each axis back to the origin of the building
Vertical machine coordinate system, enter the processing interface.
2, card workpiece.
Workpiece loading requirements:
3, card tool set tool library
Reference tool for loading card (usually the first tool or coarse
Tool), set the tool length to the tool, and set the base in F1-F3
The knife is long.
Install all other tools, set the tool length on the tool, and press
The corresponding tool number set above (Step 1-3) is put into the tool library.
4. Set the origin of the workpiece
F4 X, Y, Z, A, C of the origin of the workpiece, set the order as first set A,
C axis origin, then set X, Y, Z origin. Note: F8 is enabled at this time
The origin can be set manually, and X and Y can be obtained by splitting or fixing the position of the fixture
To, Z is set or passed by the reference tool slightly touching the blank surface
The fixed Z-direction position is calculated, A is generally 0, C depends on the fixture,
Workpiece clamping position).
5, multi-axis by conversion.
F10-- CF5 multi-axis via converter, enter step 2 on the left
-4 in the workpiece origin X, Y, Z values, calculate the offset value, click the multi-axis
Click OK when successful.
6. Calculate the origin of the workpiece
F4 In the workpiece origin, turn off F8 to allow manual setting of the origin, X, Y,
The position of Z turns gray. Click below CF2, CF3, CF4 to calculate X and CF4 respectively.
Y, Z. After the operation in Step 6, the workpiece origin XY value is fixed
Numerical value)
7. Set processing parameters
Set F2, F3, F5, F6, F7, F7-F8
(1).F2 feed speed. Manual input when the feed speed is displayed in green
The input value is valid, the red is program control mode, and the input is manual at this time
Parameters are not valid. Switch control mode via F2→F10.
(2).F3 spindle speed. Manual and programmed status Settings are the same as above.
(3).F5 Fine tuning depth. When setting, make sure that the icon is compensating upward
Or it compensates downward.
(4).F6 Safe altitude. Sets the value to a higher than the recommended minimum
Bigger, better to consider fixtures and so on.
(5) F7 cutting speed, F7-F8 cutting distance
(6).F1 other parameters →F4 acceleration ratio. It can be set when it is open
Larger, smaller knives for finishing and smaller diameters are recommended: open
Rough 80 ~ 100 or smaller, finish 50 ~ 60.
8, test cutting processing
Open the hand wheel test cutting mode, set F5 fine-tuning depth to raise the tool test
Cut, confirm the five-axis machine tool clamp position is correct. (Generally choose hand wheel X or
Y channel to control)
Turn off hand wheel trial cut mode.
9, officially start processing
Before processing, adjust the positioning ratio and feed ratio to ensure safety
All after appropriate adjustment to fit.
The operation steps of the engraving machine
1, typesetting according to product requirements and design requirements, after correctly calculating the path, save the path of different tools;
2, check the path is correct, in the engraving machine control system to open the path file (preview);
3, the use of manipulator or manual to fix the product material, set the working origin, open the spindle motor to adjust the correct number;
4. Switch on the power supply and operate the machine.
operating steps
First, check before starting:
Check before energizing the machine, whether the power connector is connected reliably, whether the water level of the main shaft cooling water tank is high enough, and whether the amount of oil in the cutting fluid tank is enough (for the cutting fluid needed in processing).
Second, determine the origin of the workpiece:
The X and Y directions of the engraving machine, manually walk to the desired origin position on the workpiece, select " Set the current point as the origin of the workpiece. Menu, or clear the coordinate value of the current position to zero in the coordinate window, so that the current position is the starting point for processing when the processing program is executed.
Third, size inspection:
After processing with the engraving machine equipment, take out a piece and measure the length, width, depth, etc., with the vernier caliper to see if it is out of the tolerance range. If it is a product with high processing accuracy requirements, it is generally equipped with an online measurement system with data analysis. If it is a curved surface machining part, it is necessary to make multiple measurements to confirm the accuracy.